Wholesale Diamond Patterned Air Mesh Upper

Wholesale Diamond Patterned air mesh upper is a functional shoe upper material designed with a sandwich structure, commonly known as sandwich mesh upper or air mesh upper. The material consists of an upper and lower fabric layer with a three-dimensional support yarn in the middle, forming a stable air circulation structure that provides excellent breathability and support while maintaining a lightweight design.

The diamond pattern not only enhances the three-dimensional appearance and visual appeal of the shoe upper but also improves the structural stability of the fabric, allowing the upper to maintain a good shape during movement. Due to its lightweight, breathable, and comfortable characteristics, this air mesh upper is widely used in sports shoes, running shoes, basketball shoes, and casual footwear. Kaichuang optimizes weaving techniques and material structures to ensure that the sandwich mesh upper achieves a better balance between comfort, durability, and appearance design.

Customized Service

Kaichuang focuses on providing flexible customized shoe upper solutions for footwear brands, traders, and manufacturers. With a well-established production system and extensive development experience, we can customize different types of air mesh upper according to customer design requirements.

• Texture and Structure Customization: Customers can choose different mesh structures according to footwear design needs, such as diamond patterns, honeycomb structures, or fine breathable mesh. Different textures not only affect the visual design but also influence the breathability and support performance of the shoe upper.
• Material and Yarn Selection: Kaichuang offers various material options, including high-quality polyester fiber, environmentally friendly recycled fibers, and high-elastic yarns. Through different material combinations, lightweight, durable, or eco-friendly sandwich mesh upper products can be produced.
• Color and Visual Effect Customization: We support multiple dyeing solutions, including solid colors, dual colors, and gradient designs, and can match colors precisely according to brand color cards. This flexible design capability helps footwear products become more visually attractive in the market.
• Thickness and Elasticity Adjustment: By adjusting the density and height of the middle support yarns, the thickness and elasticity of the mesh can be flexibly modified. For example, sports shoes usually require stronger support, while summer footwear tends to favor lighter and more breathable structures.
• Fast Sampling and Small Batch Production: To help customers shorten product development cycles, Kaichuang provides fast sampling services and supports small batch trial production. Customers can evaluate the actual performance of the shoe upper material before formal production, thereby reducing development risks.

Product Certifications: ISO9001 / SGS / GRS / OEKO-TEX®

To ensure the quality and safety of sandwich mesh upper in the global market, Kaichuang strictly follows international quality standards during production and has obtained multiple authoritative certifications.

• ISO9001 Quality Management System Certification: The factory has passed the ISO9001 quality management system certification. From raw material procurement to production processes, standardized management is implemented to ensure that the air mesh upper maintains stable quality across different production batches.
• SGS Product Testing Certification: Products can pass SGS testing to ensure that materials meet international market standards in terms of physical performance, wear resistance, and safety, providing reliable support for customers entering European and American markets.
• GRS Global Recycled Standard Certification: To meet the demand for environmentally friendly footwear products, Kaichuang provides recycled polyester materials that comply with GRS standards. These materials help reduce resource consumption and support brands in achieving sustainable development goals.
• OEKO-TEX® Standard 100 Certification: The materials comply with OEKO-TEX® Standard 100, ensuring that the products are free from harmful substances and suitable for children’s footwear and shoes requiring high safety standards.

Sandwich Structure Technology and Applications

The sandwich structure is the core technology of sandwich mesh upper, which achieves a balance of breathability, support, and comfort through a three-layer woven structure.

• Outer Wear-Resistant Structure: The outer layer is usually woven with high-density polyester fiber, providing excellent wear resistance while maintaining a clear diamond pattern, making the shoe upper more durable and visually appealing.
• Three-Dimensional Support Middle Layer: The middle layer consists of vertical connecting yarns that form a stable three-dimensional structure between the upper and lower layers. This structure not only provides cushioning but also creates air channels, thereby improving the breathability of the air mesh upper.
• Soft and Comfortable Inner Layer: The inner layer directly contacts the foot, so it uses a soft fiber structure that reduces friction and enhances wearing comfort, making the shoes suitable for long-term use.
• Wide Range of Applications: Due to its lightweight, breathable, and comfortable characteristics, sandwich mesh upper is widely used in running shoes, training shoes, casual shoes, outdoor footwear, and children’s shoes. Especially in summer footwear products, this material can significantly improve the wearing experience.

Factory Advantages

As a manufacturer specializing in the research, development, and production of shoe upper materials, Kaichuang has accumulated 28 years of industry experience in jacquard woven shoe uppers. With a stable production system, advanced weaving equipment, and a professional R&D team, the company has developed into a reliable sandwich mesh upper and air mesh upper manufacturer. We not only focus on product quality but are also committed to providing efficient and flexible customization services for customers.

28 Years of Industry Experience and Technical Expertise
Founded in 1998, Kaichuang has been deeply engaged in the weaving and jacquard shoe upper material industry for nearly three decades. Years of technical accumulation enable us to deeply understand the structural design, weaving processes, and market demand for shoe upper materials, allowing us to provide more professional solutions for sports shoes, running shoes, basketball shoes, and casual footwear brands.

10,000 Square Meter Modern Production Base
The factory has approximately 10,000 square meters of production area, equipped with comprehensive production and inspection facilities. From yarn processing and weaving to post-processing, all procedures are completed under strict quality control systems to ensure consistent quality for every air mesh upper.

80 Jacquard Looms for Stable Production
Kaichuang is equipped with 80 advanced jacquard weaving machines, enabling precise weaving of complex textures and multi-layer structures. These machines can not only produce diamond-structured sandwich mesh upper but also support the development of various creative textures and functional shoe upper materials.

Annual Production Capacity of 15 Million Shoe Uppers
With a mature production system and stable equipment configuration, Kaichuang’s annual production capacity can reach approximately 15 million pairs of shoe upper materials. This capacity allows us to meet the large-scale procurement needs of global footwear brands while ensuring stable delivery times.

Fast Sampling and Efficient Development Capability
To help customers accelerate product launches, Kaichuang has established an efficient development system:

• New product prototype development cycle: about 12 days
• Sample development cycle: about 7–10 days

This fast development capability allows brands to complete footwear design verification quickly and move rapidly into mass production.

International Quality and Environmental Certification System
Kaichuang has obtained multiple international certifications, including ISO9001, SGS, GRS, and OEKO-TEX® Standard 100. These certifications ensure that the sandwich mesh upper meets international standards in terms of quality, safety, and environmental protection.

Integrated Design and Production Services
The company has established an integrated manufacturing system covering design and development, weaving production, and post-processing. Customers can not only customize shoe upper textures but also apply post-processing techniques such as differentiation, reinforcement, screen printing, or seamless processing, making the shoe upper materials more suitable for brand design requirements.