Kaichuang focuses on footwear material R&D and production, providing high-quality Wholesale 100% Polyester Sandwich Mesh Fabric (sandwich shoe mesh fabric), widely used in sports shoes and casual shoe uppers. This fabric is made of 100% polyester and constructed through a three-layer structure, combining breathability, lightweight performance, and good structural support.
In actual use, this sandwich mesh fabric can effectively improve upper comfort and air circulation, reducing heat buildup while maintaining shoe shape stability and preventing deformation. Kaichuang strictly controls weaving density and process parameters during production to ensure consistency in handfeel and performance across every batch, meeting brand customers’ quality stability requirements.
As experienced shoe fabric manufacturers, Kaichuang not only provides standardized products but also supports application optimization for different shoe styles, making the fabric better aligned with practical design needs.
Customized Service
In the footwear material industry, different brands have varying demands for function and visual effect. Therefore, Kaichuang provides highly flexible customization services to help customers quickly achieve product implementation.
- Structure customization: Mesh size, thickness, and elasticity ratio can be adjusted according to shoe requirements, making the fabric suitable for running shoes, training shoes, or casual shoes
- Color customization: Supports Pantone color matching to meet brand series design requirements
- Functional enhancement: Anti-stretch, wear-resistant, and reinforced support treatments can be added
- Lamination options: Can be combined with foam, TPU, or other shoe materials to improve overall structural performance
Kaichuang has a complete sampling and rapid development process, and samples can usually be confirmed within a short cycle, helping customers shorten new product development time, especially suitable for brands requiring fast market response.
Product Certifications: ISO9001 / SGS / GRS / OEKO-TEX®
In the global footwear supply chain, certification systems are an important standard for evaluating factory credibility. Kaichuang has established a complete quality and environmental management system during long-term export operations:
- ISO9001 Quality Management System Certification: Ensures standardized production processes and stable product batches
- SGS Testing Certification: Materials comply with international physical performance and safety testing standards
- GRS Global Recycled Standard Certification: Supports eco-friendly recycled polyester solutions and sustainability requirements
- OEKO-TEX® Standard 100 Certification: Ensures fabrics are free from harmful substances and safer for skin contact
These certifications not only reflect the factory’s compliance capability but also provide strong support for brand customers entering international markets, making it easier for products to pass different country quality audits.
Sandwich Process and Applications
The core advantage of sandwich mesh fabric comes from its unique three-layer structural design:
The top layer is the surface mesh, providing visual appearance and basic abrasion resistance;
The middle layer is the support structure, usually made of three-dimensional mesh yarn, providing cushioning and stability;
The bottom layer enhances fit and comfort, making the fabric softer and more skin-friendly in use.
This structural design makes it highly stable in footwear applications, especially suitable for:
- Running shoe uppers: providing good breathability and lightweight support
- Casual shoe uppers: improving comfort and daily durability
- Training and functional shoes: enhancing structural stability for high-intensity use
During weaving, Kaichuang adjusts density and elasticity ratios according to different shoe types, ensuring the fabric is not only “good-looking” but also “practical,” truly matching end-user wearing experience.
Factory Advantages
Kaichuang has 28 years of footwear material manufacturing experience, specializing in functional upper material development and large-scale production. It is an experienced shoe fabric manufacturers. The factory has built a fully integrated production system from raw materials to finished products, ensuring stability in quality, capacity, and delivery, especially in the field of sandwich mesh fabric, with rich experience in bulk and customized orders.
- Large-scale production capacity: Equipped with about 200+ advanced weaving and knitting machines, annual capacity reaches approximately 8–10 million meters of footwear fabric, supporting global large-volume procurement demands.
- Fully integrated production chain: From polyester yarn selection, weaving structure design, heat setting to finishing, all processes are completed in-house, reducing outsourcing steps and improving batch stability by about 30% (internal production comparison data).
- Strict quality control system: Each batch undergoes more than three inspection processes, including weight tolerance control (within ±3%), tensile strength testing, and breathability sampling, ensuring export standards consistency. The factory is also certified under ISO9001.
- Stable delivery capability: Standard order lead time is about 15–25 days, while small sample development can be completed in as fast as 7 days, meeting fast product development and market response needs.
- R&D and sampling capability: Equipped with an independent development and testing workshop, capable of developing more than 50 new structure samples per month, supporting adjustments in mesh density, thickness, and elasticity ratios to improve footwear adaptability.
- Rich overseas cooperation experience: Products are exported to Southeast Asia, Europe, and South America, with customers covering sports brands and footwear traders. Export orders account for more than 60% of total output. The factory is familiar with different international footwear standards and testing requirements, enabling efficient cooperation with global brands in development and certification processes.
With stable production capacity, standardized management systems, and extensive international cooperation experience, Kaichuang continues to provide high-consistency, high-reliability footwear material solutions for global brands, helping products launch faster and improve market competitiveness.
