Kaichuang focuses on producing sandwich mesh fabric and 3D spacer shoe upper materials, and is a reliable shoe fabric suppliers. The product adopts a three-layer structure, with high-strength mesh on the top and bottom and a support layer in the middle, giving the fabric both breathability, cushioning, and lightweight characteristics.
This structure can effectively improve shoe upper comfort, reduce stuffiness, and is suitable for various types of shoes such as sports shoes and casual shoes. High-quality polyester raw materials are selected to ensure good wear resistance and structural stability.
Kaichuang is committed to balancing function and appearance, providing more competitive sandwich mesh fabric solutions for customers.
Customized Service
Kaichuang understands the differences in shoe upper design, performance requirements, and cost control among different brands, so we provide highly flexible customization services to help customers create exclusive sandwich mesh fabric solutions.
Our customization services include:
- Structure customization: adjustable sandwich thickness, mesh density, and middle support layer structure to meet support and softness needs of different shoe types
- Color customization: supports precise Pantone color matching, including solid colors, gradient, or multi-color weaving effects
- Functional customization: can add antibacterial, quick-dry, flame-retardant, or enhanced support functional treatments according to requirements
- Handfeel and elasticity adjustment: adaptable to different shoe upper design styles, from soft fit to high-support structures
At the same time, we support small-batch sampling and fast prototyping services, with a sample lead time of generally 3–7 days, helping customers quickly verify design solutions and shorten product development cycles.
Product Certifications
Kaichuang’s production system strictly follows international standards to ensure stable quality and traceability of each batch of products. We can provide or have passed the following certifications:
- ISO9001 Quality Management System Certification
- SGS Third-Party Testing Certification
- GRS Global Recycled Standard Certification (for recycled material products)
- OEKO-TEX® Standard 100 Ecological Textile Certification
These certifications not only reflect our continuous investment in environmental protection and safety, but also allow our products to enter mainstream footwear and apparel markets in Europe, America, and globally more smoothly, reducing compliance risks for customers.
Sandwich Process and Applications
Kaichuang’s 3D spacer sandwich mesh fabric adopts advanced 3D weaving technology, forming a stable three-dimensional structure through double-sided mesh fabric and middle support yarn. This structure enables the fabric to quickly rebound under pressure while maintaining good breathability.
During production, we use high-precision weaving machines to control the tension of each yarn layer, ensuring uniform structure stability, and improve durability and handfeel consistency through finishing processes.
This fabric is widely used in:
- Sports shoe uppers and tongues
- Running shoes and training shoe inner structures
- Casual shoes and outdoor shoe uppers
- Children’s shoes and lightweight footwear products
Due to its balance of lightweight, breathability, and cushioning performance, sandwich mesh fabric has become an indispensable core material in modern footwear design.
Factory Advantages
Kaichuang has been deeply engaged in sandwich mesh fabric and footwear materials for many years and is a stable and reliable shoe fabric suppliers. We provide continuous, stable, and highly adaptable fabric solutions for global footwear brands through a solid production foundation and flexible customization capabilities.
Below are Kaichuang’s core factory advantages:
- 10,000㎡ modern production factory: Kaichuang owns a 10,000㎡ production base, covering weaving, lamination, shaping, and quality inspection areas. The well-organized layout makes the production process smoother and improves overall efficiency and order response speed.
- 80 woven jacquard machines in stable operation: The factory is equipped with 80 woven jacquard machines, capable of producing various shoe upper materials, including 3D spacer structures and sandwich mesh fabric. Stable equipment operation ensures batch consistency and structural precision.
- Supports OEM & ODM customization models: We fully support OEM & ODM services and can adjust fabric structure, thickness, color, and functional treatments (such as breathable, antibacterial, quick-dry, etc.) according to customer needs, helping brands create differentiated shoe upper solutions.
- Fast sampling capability (3–7 days): Kaichuang has an independent sampling system, capable of completing sample development within 3–7 days. We also support rapid structural adjustments and multiple solution testing to speed up product validation and decision-making.
- Strict quality testing system: Each batch of sandwich mesh fabric must pass tensile strength, abrasion resistance, breathability, and elasticity recovery tests to ensure stable performance in real footwear applications.
- Flexible order and production scheduling capability: Whether small-batch trial production or stable bulk orders, we can flexibly arrange production schedules according to customer needs, improving project efficiency and reducing development and inventory risks.
- Global export experience: Products have been exported to Europe, North America, Southeast Asia, and the Middle East, familiar with different regional footwear standards and compliance requirements, helping customers enter international markets more smoothly.
Through the above production foundation and service capabilities, Kaichuang is not only a stable shoe fabric suppliers, but also a professional manufacturing partner with flexible customization and fast response capabilities in sandwich mesh fabric, helping customers continuously improve competitiveness in the footwear market.
