OEM Sandwich Mesh Upper Manufacturer and Supplier

Kaichuang: 28 Years Focusing on OEM Sandwich Mesh Upper for Shoe Materials

Kaichuang was founded in 1998 and is a leading Chinese shoe fabric manufacturers specializing in jacquard woven uppers. The company has 28 years of experience in shoe upper production, focusing on the R&D and manufacturing of high-quality shoe upper materials, providing OEM customization services for sports shoes, running shoes, basketball shoes, soccer shoes, and other types of footwear. The following are the core advantages and features of Kaichuang:

• Rich Experience: With 28 years of shoe upper manufacturing experience, Kaichuang has accumulated deep professional knowledge in the OEM customization market. The company understands the functional needs and industry standards of different footwear brands and can provide reliable technical support and production assurance.
• Professional Product Line: The company mainly produces jacquard woven uppers, coarse/fine twisted woven fabrics, and sandwich mesh upper. Through multiple process combinations, Kaichuang achieves the best balance in breathability, support, and comfort, meeting the differentiated needs of various shoe types and functional areas.
• Wide Application: Kaichuang’s shoe upper products are suitable for sports shoes, running shoes, basketball shoes, and soccer shoes. The company can customize upper structures and hole placement according to shoe types and sports scenarios, ensuring that each upper meets brand standards in terms of lightweight, breathability, durability, and comfort.
• Strong Factory Strength: The company owns a 10,000-square-meter self-operated factory, equipped with 80 jacquard looms, with an annual output of 15 million pairs of uppers. The factory supports both large-scale production and small-batch trials and rapid custom sampling, meeting brand development and delivery needs at different stages.
• Product Features and Certifications: Kaichuang’s uppers are lightweight, breathable, quick-drying, and durable, with strong fold resistance and anti-wrinkle properties. Creative textures and large pattern designs meet brand differentiation needs. The company has obtained international certifications including ISO9001, SGS, GRS, and OEKO-TEX®, ensuring product quality and environmental standards.
• Reliable Partner: As professional shoe fabric manufacturers, Kaichuang provides one-stop services from design, production, to post-processing, helping brands quickly complete custom development and mass production. With mature OEM manufacturing systems and rich experience, Kaichuang has become a long-term partner worth trusting for sports and running shoe brands.

Kaichuang’s Core Process Capabilities: From Jacquard to 3D High-Density Perforation

Kaichuang’s core competitiveness is reflected in its process innovation. In the manufacturing of sandwich mesh upper, the company uses multiple professional process combinations to meet high standards of breathability, support, and comfort.

• Jacquard Process: The jacquard process is Kaichuang’s fundamental core technology. Through computer-controlled weaving systems, yarn density and texture variations are precisely controlled, enhancing both aesthetics and localized support according to shoe type. Large patterns and creative textures allow the upper to combine professionalism with fashion in both function and visual appeal.
• Sandwich Structure: The sandwich mesh upper consists of an inner layer, a middle 3D layer, and an outer layer. Kaichuang uses spacing yarns in the middle layer to form air channels, improving ventilation and moisture wicking. The outer and inner layers are precision-woven and thermally bonded to keep the upper lightweight while maintaining support and durability.
• Monofilament Eyelet Process: For high-stress areas, such as the toe box and side panels, Kaichuang optimizes local ventilation through the monofilament eyelet process, while enhancing local strength, ensuring upper stability during movement.
• 3D High-Density Perforation: This technology forms high-density micro-perforated structures in key areas, providing ventilation channels while maintaining structural integrity. For long-distance running shoes and high-intensity training shoes, 3D high-density perforation effectively disperses pressure, reduces local wear, and ensures comfort.

Through the combination of these processes, Kaichuang can provide tailor-made upper solutions for various sports and running shoes, ensuring that sandwich mesh upper achieves the best balance of lightweight, breathability, durability, and comfort.

Kaichuang’s Factory Strength: Equipment, Capacity, and Production Management System

Kaichuang owns a 10,000-square-meter self-operated factory equipped with 80 advanced jacquard and woven looms, with an annual output of 15 million pairs of uppers. The factory ensures stable delivery for large orders and supports small-batch trials and custom development for brands.

Equipment and Capacity

• 80 jacquard and woven looms to support different weaving density and texture requirements
• Annual output of 15 million pairs of uppers, meeting large sports brand demands
• Equipped with specialized sampling equipment, enabling a 12-day rapid prototype development and 7–10 day sample period

Production Management System
Kaichuang’s production management strictly follows ISO9001, SGS, GRS, OEKO-TEX® international certification standards, covering raw material procurement, production process, quality inspection, and logistics. The factory has a complete production planning and delivery management system, ensuring that each batch meets high standards from sample to mass production.

Factory Advantages

• One-stop service integrating design, production, and post-processing
• Strong capacity support, capable of handling multiple shoe styles and brand orders simultaneously
• Quick-response customization capability for short-cycle product development
• Reliable quality control system ensuring consistency in mass production

With solid factory strength, Kaichuang provides full support from product design to mass production, making it a trusted OEM sandwich mesh upper manufacturer.

How Kaichuang Customizes Sandwich Mesh Upper for Sports and Running Shoes

Kaichuang provides full-process OEM customization, helping brands design sandwich mesh upper according to shoe type, sports scenarios, and functional requirements. The company combines rich process capabilities with flexible design services, achieving high efficiency, low risk, and high quality in product development.

Design Customization
Kaichuang supports comprehensive personalization of uppers with multiple specific customization items:

• Logo Customization: Integrate brand logos into the upper precisely, ensuring brand recognition and visual consistency while maintaining durability and aesthetics.
• Font Design: Support embedding brand-specific fonts into upper textures using jacquard weaving to achieve clear and wear-resistant text effects.
• Creative Patterns: Through jacquard and woven techniques, Kaichuang can realize complex textures and large creative patterns, combining personalization with functionality.
• Color Customization: Multiple color combinations according to brand palette or seasonal demand, ensuring consistency with design concepts.
• Rapid Prototype Generation: Models can be created within 1 hour, helping design teams visualize and preliminarily verify ideas, speeding up development.

Sampling and Verification
Kaichuang provides both physical and digital sample services, with a 7–10 day turnaround. Brands can verify color, texture, hole placement, and structure quickly. The rapid prototype development cycle is 12 days from design to sample, greatly shortening development time.

Functional Customization
Kaichuang adjusts the structure in key upper areas based on different needs:

• Running Shoes: Optimize lightweight, breathability, and fit, enhancing midfoot and toe support
• Sports Shoes: Enhance durability and local support, maintaining upper stability
• Sandwich Mesh Upper: Achieve high breathability, quick-drying, and fold resistance through three-layer structure and hole distribution

Production and Delivery Customization
Kaichuang’s production team adjusts yarn density, weaving texture, and hole placement according to customization, ensuring consistency between mass production and samples. With 80 jacquard looms and an annual output of 15 million pairs, the factory supports large orders and fast-response small-batch trials.

Logistics and After-Sales Support
Kaichuang offers 24/7 one-on-one service, tracking design, sampling, production, and logistics, ensuring professional guidance and technical support at every stage. The company guarantees reasonable pricing, short lead times, and comprehensive after-sales service, making OEM cooperation smooth and reliable.

Through these services, Kaichuang provides professional, flexible, and efficient sandwich mesh upper solutions for sports and running shoe brands, ensuring optimal performance in breathability, comfort, support, and aesthetics.

Kaichuang’s OEM Manufacturing Process and Quality Control System

In the OEM process, Kaichuang emphasizes standardized processes and traceable quality, ensuring each upper meets international brand requirements and high standards for functionality and appearance.

Manufacturing Process

• Sampling Stage: Kaichuang provides rapid prototype development, creating upper models within 1 hour to verify ideas and functionality, optimizing color, texture, and hole placement.
• Small-Batch Trial: Test process, structure, and material performance to ensure key functions like breathability, fold resistance, and support meet expectations.
• Mass Production: Strictly follow process standards using 80 jacquard looms and advanced equipment, ensuring consistency in structure and appearance.

Quality Control

• Raw Material Inspection: Every batch of yarns and auxiliary materials is tested for strength, elasticity, fold resistance, and environmental compliance, meeting OEKO-TEX® and GRS international standards.
• Process Monitoring: Control jacquard density, hole size, and 3D perforation structures to meet design requirements in breathability, support, and comfort.
• Performance Testing: Conduct tests for breathability, fold resistance, resilience, and appearance to ensure stable and aesthetic products.
• Batch Consistency: Standardized operations and full traceability ensure mass production matches sample quality, providing reliable supply.

International Certification and Environmental Standards
Kaichuang’s production system strictly follows ISO9001, SGS, GRS, OEKO-TEX® standards. All materials are environmentally tested, ensuring yarns, fabrics, and auxiliary materials comply with global sustainability requirements, providing a safe and reliable supply chain.

Kaichuang’s manufacturing and quality system not only guarantees product performance and appearance but also provides full technical support, making OEM cooperation smooth, efficient, and sustainable.

With 28 years of experience, strong factory strength, and mature OEM processes, Kaichuang has become a reliable partner for sports and running shoe brands. The company focuses on jacquard woven uppers and sandwich mesh upper customization, balancing breathability, support, and comfort to provide flexible, efficient, and sustainable solutions.

Through full customization services, strict quality management, and high production capacity, Kaichuang helps brands accelerate development and ensures upper performance in real use. As professional shoe fabric manufacturers, Kaichuang has become a preferred global OEM partner, continuously creating value for brands.

Whether running shoes, training shoes, basketball shoes, or soccer shoes, Kaichuang provides high-quality uppers that meet functional and aesthetic standards. Brands are welcome to contact Kaichuang for samples and professional consultation.