Wholesale Small Dot Holes Sandwich Mesh Fabric Suppliers

  • 28 Years woven shoe upper factory
  • 10000m² Factory area
  • Owns 80 woven jacquard machines
  • Support customization OEM&ODM
  • ISO9001/SGS/GRS/OEKO-TEX® certified

Send Us A Message

Product Detail

Kaichuang:

28 Years Manufacturer

Material:

Monofilament Yarn

Process:

Knitting, Woven knitting, Fly knitting, Air sandwich

Feature:

Breathable, Soft, Light, Resistant

Customization Service:

Fabric, Design, Colors, Size, Pattern

Customization Type:

Shoes uppers, Sneakers

MOQ:

300 pieces

Certification:

ISO9001, SGS, GRS, OEKO-TEX

As a leading global shoe fabric suppliers, Kaichuang specializes in the customization and wholesale of high-quality sandwich mesh fabric. This classic small dot holes shoe fabric perfectly combines excellent breathability with superior cushioning and resilience. With a delicate touch and stable physical properties controlled from the source yarn, it is the ideal choice for various footwear brands to enhance product competitiveness.

Kaichuang 28 years woven jacquard fabric Manufacturer

shoe fabric manufacturers customization services

Customized Service

Kaichuang regards customization as its core competitiveness. Our experienced R&D team is deeply involved throughout the process to precisely customize the following specific items according to your needs:

  • Mesh Hole Pattern Customization: Supports fine-tuning of the diameter, arrangement density, and geometric shape of the small dot holes to meet visual and breathability requirements from delicate micro-holes to bold mesh structures.
  • Fabric Thickness Customization: The fabric thickness can be precisely adjusted between 1.5mm and 5mm, perfectly adapting to lightweight running shoes or thick, chunky dad shoes.
  • Weight and Stiffness Adjustment: Supports free adjustment from 180g/㎡ to 400g/㎡, balancing the softness and body of the fabric to ensure the shoe upper maintains a well-defined contour without external support.
  • Pantone Color Customization: Supports 7*24-hour one-on-one service with color mockups created within 1 hour, ensuring zero color difference in bulk production, with options for piece dyeing, dual-color, and gradient visual effects.
  • Functional Surface Finish: Features such as durable water repellent (DWR), anti-bacterial and anti-odor, moisture-wicking, flame retardant, and high abrasion resistance post-treatments can be added.

Product Certifications

We have established a comprehensive quality control system around four authoritative certifications, safeguarding your compliant procurement with reliable data:

  • ISO9001 Quality Management System: Implements standardized full-process operations and digital traceability to ensure the high quality stability of every batch of wholesale fabric.
  • SGS Physical Performance Testing: Tested by SGS, the fabric withstands over 20,000 rubs in abrasion resistance tests, with tear strength and color fastness meeting the standards of international first-tier sports brands.
  • GRS Global Recycled Standard: Possesses a complete recycled polyester fiber supply chain, fully traceable and capable of issuing TC certificates with bulk orders to help build a green brand image.
  • OEKO-TEX® Standard 100: Certified as an eco-textile, chemical inputs are strictly controlled, ensuring the finished fabric is completely free of harmful substances and safe for direct skin contact.

Kaichuang woven jacquard fabric Manufacturer Product Certificate

Sandwich Process and Applications

With its ingenious physical three-layer structure molded in one step on warp knitting machines, sandwich mesh fabric demonstrates excellent functional advantages.

  • Unique Three-Layer Three-Dimensional Structure of Precision Weaving

    • Surface Hole Network: Precison warp-knitted small dot holes mesh responsible for air intake, visual aesthetics, and tensile resistance.

    • Inner Skin-Friendly Dense Mesh: High-density, delicate, and flat mesh providing a good sense of wrapping, reducing friction, and quickly wicking away moisture.

    • Middle Elastic Monofilament: Vertically arranged polyester monofilaments form a support network, providing shock absorption and cushioning like micro-springs while constructing a three-dimensional convection air channel.

  • Widely Extended Diversified Footwear Application Scenes

    • Sports Running Shoe Main Upper: Widely used as the large-area main upper for running shoes and tennis shoes due to its lightweight and extreme breathability features.

    • Outdoor Sports Shoe Lining: Frequently used for the tongue and collar lining of hiking shoes and basketball shoes, utilizing its excellent thickness and resilience.

    • Fashion Casual Shoe Splicing: Becomes an indispensable splicing material for trendy dad shoes and skate shoes with its rich color and hole pattern customization capabilities.

    • Children’s Shoes and Functional Footwear: Safe, non-toxic, dirt-resistant, and wear-resistant, making it highly suitable for the manufacturing of children’s sports shoes and specialized work shoes.

Factory Advantages

As an industry leader deeply engaged in the footwear material manufacturing sector, Kaichuang possesses a one-stop professional weaving scale integrating R&D, production, and post-processing, providing you with stable and efficient wholesale supply chain support:

  • 28 Years of Industry Accumulation, Deep Heritage: Deeply engaged in the weaving field since 1998, possessing 28 years of brand manufacturing history. Decades of technical accumulation give us a profound professional understanding of shoe material physical properties and global market trends.
  • 10,000 Sqm Modern Factory, Grand Scale: Owns a modern independent production building of over 10,000 square meters. The spacious and standardized industrial park provides a solid site guarantee for large-scale, standardized, and safe production.
  • High-End Weaving Equipment, Leading Hardware: The production workshop is neatly lined with 80 high-precision intelligent weaving machines. The high-specification machine hardware ensures high precision during the knitting process, eliminating defects like broken yarns or missed stitches from the source.
  • 15 Million Annual Capacity, Stable Delivery: Relying on large-scale equipment advantages, the factory’s annual capacity reaches 15 million pairs/sets. The abundant capacity can easily handle large bulk international orders, ensuring delivery schedules are met as promised even during traditional peak seasons.
  • 7-10 Days Fast Sampling, Ultra-Fast Response: Provides 7*24-hour one-on-one service with design models created within 1 hour. We support 12-day rapid prototype development and strictly control the original sample and drawing sampling cycle within 7-10 days.
  • Closed-Loop Supply Chain, Extreme Cost-Effectiveness: Forms a one-stop closed-loop production line integrating design, production, and post-processing. This factory-direct model completely eliminates middleman price differences, directly passing the cost bonus from scale economies to customers for more competitive international wholesale prices.
  • Strict Defect Detection, Rigorous Quality Control: Introduces advanced online infrared defect detection systems throughout the knitting and setting processes, automatically stopping the machine upon anomalies. Through full-chain quality control, the bulk finished product defect rate is strictly kept under 0.5%.

Kaichuang woven jacquard fabric Manufacturer Factory

Kaichuang woven jacquard fabric Manufacturer partner

Kaichuang woven jacquard fabric Manufacturer customization process

Kaichuang woven jacquard fabric Manufacturer advantage

 

Get a Free Quote