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Kaichuang was established in 1998 and has 28 years of experience in woven shoe upper production. The company specializes in the research and production of high-quality jacquard woven shoe uppers and sandwich mesh fabric. As an experienced shoe upper manufacturer, Kaichuang’s sandwich mesh fabric combines jacquard woven fabric with layered air mesh, balancing support, breathability, and comfort. It is widely used in sports shoes, running shoes, basketball shoes, soccer shoes, and other types of footwear.
The fabric has a stable hand feel and uniform structure, meeting both aesthetic and durability requirements, providing reliable long-term supply for wholesale customers and brand suppliers.
Kaichuang understands that different footwear brands have varying design, functionality, and market positioning requirements. Therefore, in the production of sandwich mesh fabric, Kaichuang provides comprehensive customization services to ensure the fabric fully meets customer needs. Key customization options include:
Fabric Structure Customization: Choose layer thickness, jacquard density, and air mesh pore size according to different areas of the shoe upper to achieve the best balance of support, breathability, and softness.
Color and Texture Customization: Pantone color matching is supported, and unique jacquard patterns can be designed to enhance the visual appeal and brand identity of the shoe upper.
Functional Customization: For sports shoes, outdoor shoes, or specialty footwear, yarn material and structural ratios can be adjusted to achieve lightweight, enhanced rebound support, or increased breathability.
Size and Batch Customization: Whether for small trial runs or large-scale wholesale, Kaichuang ensures consistent fabric specifications and stable lead times to respond quickly to market demand.
Through these customization services, Kaichuang not only provides high-performance fabric but also offers professional advice during product development, reducing trial-and-error costs and optimizing shoe upper performance.
Kaichuang adheres to international quality and environmental standards, ensuring the sandwich mesh fabric meets high requirements in performance, safety, and sustainability:
ISO9001 Quality Management System: Covers the entire process from raw material procurement to production and finished product delivery, ensuring consistent quality and traceability.
SGS Testing Certification: Verifies physical performance and safety standards, meeting international market requirements.
GRS (Global Recycle Standard): Provides recycled material fabric solutions, meeting the needs of environmentally conscious and sustainable brands.
OEKO-TEX® Certification: Ensures fabrics are free of harmful substances, safe for consumers, and compliant with high-standard markets in Europe and the U.S.
These certifications provide customers with quality assurance while enhancing brand trust and competitiveness in the market.
Kaichuang’s sandwich mesh fabric uses innovative sandwich structure technology, combining jacquard woven fabric, a support layer, and breathable mesh:
Multi-Layer Composite Structure: The outer layer provides visual texture and basic support, the middle layer enhances rebound and shape stability, and the inner layer ensures comfort and breathability.
Precise Yarn Arrangement: Yarn density is adjusted according to shoe upper stress areas to achieve optimal balance between support and softness.
High-Precision Weaving and Composite: Professional jacquard looms and thermal composite processes ensure tight layer bonding while keeping airflow channels unobstructed.
Functional Optimization: Thickness, pore size, and elasticity can be adjusted based on shoe functionality to achieve lightweight, breathable, or supportive performance.
Kaichuang’s sandwich fabric has a wide range of applications in footwear:
Sports Shoes and Running Shoes: Enhances support and breathability, reduces weight, and optimizes athletic performance.
Outdoor and Hiking Shoes: Strengthens upper stability and abrasion resistance for various terrains and long-term wear.
Casual and Fashion Shoes: Balances creative texture with breathability, meeting both style and functional requirements.
Functional Footwear: Such as training or basketball shoes, optimizing rebound and comfort in key areas, enhancing performance safety.
Kaichuang has a complete production system and stable supply capability, making it a trusted partner for global footwear brands:
Rich Experience: 28 years focused on jacquard woven shoe uppers and sandwich mesh fabric production, with mature technology and stable craftsmanship.
Strong Production Capacity: Factory covers 10,000 m², equipped with 80 advanced jacquard looms, producing up to 15 million pairs of shoe uppers annually, supporting wholesale and large-scale customization.
High-Quality Fabric: Lightweight, breathable, quick-drying, crease-resistant, with creative textures, suitable for various types of footwear.
Certification Assurance: ISO9001, SGS, GRS, OEKO-TEX® certifications ensure quality, safety, and environmental compliance.
Fast Production and Delivery: Prototype development in 12 days, sample production in 7–10 days, coupled with efficient logistics for timely order fulfillment.
Professional Custom Support: 24/7 one-on-one service, from design and sampling to production, providing full guidance and optimization for customers.
Technical Innovation Capability: Adjust yarn density, layer structure, and functional characteristics for different shoe types, balancing comfort, breathability, and durability.
With rich experience, professional craftsmanship, authoritative certifications, and efficient service, Kaichuang has become a long-term partner in sandwich mesh fabric / shoe upper manufacturer solutions for footwear brands worldwide.
Since 1998, Kaichuang has been committed to producing high quality woven shoe upper for 28 years.
